5 Ways to Increase Food Manufacturing Efficiency

Many of America’s favorite food brands are currently facing a big challenge: increasing their profitability in an ever-competitive marketplace with mature products and low opportunity for growth. In order to succeed, food manufacturers will need to achieve maximum efficiency, and they’ll need to invest in their equipment, R&D, technology, and workforce.

Here are 5 ways to make your food manufacturing facility more productive.

 1. Investigate energy efficient equipment and energy conservation

Have your local energy provider perform an energy audit to help your business find opportunities to lower energy costs. Participate in a program like Food Processing Focus, which creates partnerships between food processing companies and the EPA’s Energy Star Program. The goal of Food Processing Focus is to reduce greenhouse emissions while helping their food manufacturing partners run more efficient operations.

 2. Make quality control a top priority

Reduce food recalls and negative public health impact by investing in metal detectors and x-ray systems. These quality control tools help your food plant guarantee the quality of goods like meat, dairy, bakery products, and produce by detecting contaminants including (but not limited to) rocks, metals, and broken glass. Invest in an employee uniform program with styles that fit your production processes while meeting industry and government regulations for safety and sanitation.

3. Focus on R&D.

Research and development can help your food manufacturing business identify ways to increase throughput while also increasing product quality and safety. Cutting-edge techniques you should consider include automation and robotics. For an example, check out Georgia Tech Food Processing Technology

Division’s Intelligent Cutting and Deboning System for poultry that uses 3-D imaging and sensor-based cutting technology.

4. Check out software for food manufacturers.

Food production software exponentially enhances a variety of processes and provides benefits from better production and extended product shelf-life to reduced errors, improved customer service, and maximized throughput. Software can also aid with meeting traceability standards and regulatory compliance. Epicor is an example of an innovative software system that food manufacturers might choose.

These software systems, often called ERPs, improve operations and administrative efficiencies with production and materials planning, preventative maintenance, new product development, production metrics, reporting, business intelligence, and more. Check out Top 10 ERP’s comparison of Manufacturing ERP Software for the Food Industry to learn more.

5. Invest in your employees

Human capital is one of the most important investments a food production operator can make. Invest in creating streamlined standard operating procedures (SOPs) to make your employees’ jobs easier, and provide ongoing education in food production processes, regulations, and technology.

In order to remain competitive in the food industry, you’ll need to stay ahead of the curb. By following these 5 tips, you can ensure your success with a combination of innovation, relevancy, and increased profitability.

Clean Rental has invested in ensuring our food processing uniforms meet industry standards. Contact us and we’ll show you how to improve your quality control with our custom uniform solutions for the food processing industry.